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Dây chuyền sóng carton 5 lớp

SPECIFICATION:



01. SHAFTLESS MILL ROLL STAND (MRS--V4)............ 5SET


* Max. paper diameter: 1500 mm.

* Each stand has two pairs of arms for two mill rolls.

* Lifting and lowering of arms is operated by

hydraulic system.

* With 5HP hydraulic power unit --- 1 set.

* Open-close and right-left adjustment of arms is operated by

hydraulic system.

* Oil cylinder: Dia. 100 x 500 mm ST. --- 2 pcs.

* Oil cylinder: Dia. 63 x 600 mm ST. --- 4 pcs.

* Tension control: air brake system by manual adjustment.

* Each set of mill roll stand consists of two sets of

tracks and dollies.


02. PREHEATER FOR LINER (PH--10)............. 2SET


* Preheating drum diameter: 1000 mm, steel product.

* Diameter of guide roll of paper: 110 mm --- 2 pcs, one fixed,

the other traveling upon outside of preheating roll,

position of paper guide roll: motorized.

* With 1/2HP x 1/300 reduction gear motor --- 1 pc.

* With electric control panel --- 1 pc.

* Frame: cast iron.


03. FINGERLESS SINGLE FACER WITH 30HP (SF--12N)............ 2SET



V.S.MOTOR + DRIVE

* Heating type: by steam.

* Vacuum type.

* Machine design speed: 120 m/min.

* Types of flute profile: A, B, or C Flute (one flute profile can be selected for each set of single facer.)

"A-Flute": 35 flutes / 300 mm; height of flute: 4.6 mm.

"B-Flute": 48 flutes / 300 mm; height of flute: 2.8 mm.

"C-Flute": 40 flutes / 300 mm; height of flute: 3.6 mm.

* Upper/Lower corrugating rolls: Diameter: 280 mm, made of Ni-Cr-Mo alloy steel

(SNCM-8) with heat treatment and hardness over SHORE 75 degree; the surfaces with precision turn ground polish and chrome treatment.

* Pressure roll: Diameter: 284 mm, made of (SCM-435); the surface with special heat treatment and turn ground polish.

* Glue roll: Diameter: 196 mm, with steel product; the surface is well engraved and chrome-plated.

* Doctor roll: Diameter: 128 mm, with steel product; the surfaces with precision turn ground polish and chrome treatment.

* Preheating roll: Diameter: 350 mm, made of alloy steel tube --2 pcs.

* Corrugating rolls and pressure roll's bearing housing is lubricated by high temperature grease.

* Pneumatic type upper corrugating roll, pressure roll, and glue roll.

* Upper corrugated roll, pressure roll, and lift/lower adjustment of glue roll by pneumatic control.

* Motorized glue dividing device.

(with 1/10HP x 1/20 reduction gear motor --- 2 pcs.)

* With steam rotary joint and flexible steam pipe.

* With 15HP blower fan --- 1 set.

* With operation panel and control cabinet.

* With 30HP V.S. motor --- 1 set.


04. PRECONDITIONER FOR THE MEDIUM (PC--8).............. 2SET

* Preheating drum diameter: 800mm, steel product.

* Diameter of paper guide roll: 110mm --- 2 pcs, one fixed, the other with spring base.


05. TRIPLEX PREHEATER (PH--T10)............ 1SET

* Preheating drum diameter: 1000 mm --- 3 pcs, steel product.

* Diameter of guide roll of paper: 110 mm --- 6 pcs, 3 fixed, the other 3 traveling upon outside of preheating roll, position of paper guide roll: motorized.

* With 1/2HP x 1/300 reduction gear motor --- 3 pcs.

* With electric control panel --- 1 pc.

* Frame: cast iron.


06. DOUBLE OVERHEAD BRIDGE CONVEYOR (BC--D3)............. 1UNIT


* Main frame made of 8" channel, steel.

* Upper guide conveyor --- 2 sets installed upon each SINGLE FACER. (with 3HP V.S. motor --- 2 pcs.)

* Horizontal type conveyor --- 2 streams; able to guide single face from SINGLE FACER to TRIPLEX PREHEATER.

* Bridge guiding system for Single Face webs by motorized control, moving dimension with digital read out.

(with 1/2HP x 1/20 reduction gear motor --- 4 pcs.)

* Tension control system with suction device, webs tension control by suction blower and adjustment by inverter.

(with 5HP blower --- 2 pcs.)

* With operation panel --- 2 sets, operate both at upper and lower bridges.

* Both sides of bridge with safety catwalks and 3 sets of stairs.


07. DOUBLE GLUING MACHINE (GU--D4)............. 1SET

* Glue roll: 2 pcs. The steel product with 260 mm diameter. Besides, the surface is well treated by special netting dents, engraving, and chrome-plating.

* Ductor roll: 2 pcs. The steel product with 140 mm diameter. Besides, the surface is well treated by grind and chrome-plating.

* Pressure roll: 2 pcs. The surface is well treated by grind and chrome-plating.

* Preheating roll: 3 pcs. The steel tube product with 460 mm diameter.

* Glue roll with automatic idling device to prevent the condensation of starch on the surface of glue roll from operation interruption.

(With 1HP x 1/30 reduction gear motor --- 1 pc.)

* Lifting and lowering of pressure roll controlled by air cylinder.

(With Dia. 63 x 120 mm ST air cylinder --- 4 pcs.)

* Gap between glue roll and ductor roll, glue roll and pressure roll, is controlled by micro adjustment device with digital read out.


08. DOUBLE BACKER (14PCS OF STEAM CHESTS (DF--12)............. 1UNIT


, WITH COTTON BELT)

A. Heating Section:

* Steam chests: steel product, 150mm(H) x 600mm(W) x 1700mm(L)

--- 14 pcs, surface with ground polish and chromed.

* Weight rollers: Diameter 57mm, steel product --- 84 pcs.

(6 pcs on each of the steam chest)

* Up-down adjustment of weight rollers operated by hydrulic device.(with hydrulic unit --- 1 pce.)

* 3 section pressure adjustment device of weight rollers adjusted by air cylinder.

* Steam presure is divided into 3 sections, the 2 rear section are adjustable.

* Right and left adjustor of upper canvas belt --- 1 set.

* Up-down adjustment gearboxes of weight rollers --- 8 pcs.

* Main frame made of 15" channel steel.

B. Colling Section:

* Upper weight rollers: Diameter 57mm, steel product --- 23 pcs.

* Lower guide rollers: Diameter 88mm, steel product --- 23 pcs.

* Tension adjustor of upper canvas belt --- 1 set.

(With hydraulic cylinder Dia. 80 x 300mm ST. --- 2 pcs.)

* Tension controler of lower canvas belt --- 1 set.

* Main frame made of 12" channel steel.

* Our quote excludes hydraulic cooling cycle system. (option)

C. Cotton Belt:

* Imported product.

* Length: 8-9mm (T) x 1650mm (W) x 52M(L)

* Material: 100% synthetic.


09. DRIVE ROLL STAND WITH 75HP V.S. (DR--4)............ 1SET

MOTOR + DRIVE

* Upper roll: diameter 900mm.

* Lower roll: diameter 900mm.

* Surface of drive roll covered with non-slip belt.

* With transmission gearbox --- 1 unit.

* 75HP V.S. motor --- 1 set.

* With control cabinet --- 1 set.


10. N.C. SINGLE BLADE SLITTER SCORER (SLAT--4SB)............ 1SET

* With scoring and slitting tools.

* Slitting capacity: 4 out (slitting tool: 5 sets, and scoring tool: 8 sets).

* Slitting and scoring bracket's shaft: with 120 mm in diameter and the surface is well treated by grind and plated chrome.

* Diameter of slitting tool: 270 mm (with thin blade).

* Diameter of scoring tool: 224 mm.

* Minimum slitting size: 135 mm.

* Minimum scoring size: 110 mm.

* The adjustment for up/down slitting and scoring tools is controlled by pneumatic system, and order can be easily changed during the machine running without stopping it.

* Slitting and scoring size are adjusted by electric motor. Maximum setting: 13 seconds.

* Up to 99 order changes can be stored into the memory.

* Production order No. can be output from the memory by actual need.

* The machine can move right or left within 50 mm via electric motor.

* With electric waster paper suction equipment.

* With a 7 1/2HP V.S. motor for scoring tool, and a 10HP A.C. motor + inverter for slitting tool, so it can operate with double backer synchronously.

Spare Parts:

* grinding stone --- 10 pcs.

* bearing RF1560ZZ --- 6 pcs.

* shaft for grinding stone (screw type) aith nut --- 10 pcs.

* dish spring AK623 --- 10 pcs.

* slitter knife --- 20 rings.

* grease blanket --- 10 pcs.


11. CUTTER BLOWER (15HP).............. 1SET

* Collecting scrap from slitter scorer.

* Slitting and transmitting scrap to storehouse.

* Piping of blower (Max. 60M L): from slitter scorer to blower only.


12. N.C. HELICAL CUT-OFF (NC--C55H).......... 1SET


Units:

* Cutting machine helical type --- 1 set.

* N.C. control panel with control system --- 1 set.

* A.C. servo motor 55KW --- 1 piece.

* A.C. servo motor dirve --- 1 piece.

Specification:

* Mechanical Continous max. speed: 210 m/min.

* Suit for change order speed: 120 m/min (cutting length over 850mm), should with oder auto changing function.

* Suitable temperature: 0 to 45.

* Accuracy: ±1.0 mm.

* Cutting length: from 500 mm to 9999 mm.

* Memory bank for 99 orders with digital read out.

* Using AC servo motor(made in Italy) and servo driver(made in


Germany), that save power(over 30%) and has excellent performance.

* All software control not using PC board; the cost for maintenanceis cheaper.

* Two measuring wheels design that have high cutting accuracy.

* Blade shaft using hollow steel pipe(the old type is solid roller), that the weight is 1/3 lighter than old type and when transmission is more efficient. Cooperate with helical type blade design that when cut paper board can save time and power, and lifetime longer.

* Using teeth type blade design when cutting paper board won't hurt hand.

* Paper feed in and paper out delivery table using without belt design that won't damage surface of sheet.

* Cutting length (mm) -- machine speed (m/min) reference data as

follows:

* 500 mm -- 100 m/min.

* 550 mm -- 110 m/min.

* 600 mm -- 130 m/min.

* 650 mm -- 150 m/min.

* 700 mm -- 170 m/min.

* 750 mm -- 210 m/min.

* 800 mm -- 210 m/min.

* 850 mm -- 210 m/min.

* 900 mm ~ 9999 mm -- 200 m/min.

ADVANTAGES FOR THE HELICAL CUT-OFF:

* Using AC servo motor (made in Italy) and servo drive (made in Germany), that save power (over 30%) and has excellent performance.

* All software control, not use PC board; the cost for maintenance is cheaper.

* Double measuring wheel design that high cutting accuracy.

* Blade shaft using hollow steel pipe (the old type is using solid

roller), that the weight is 1/3 lighter than old type and when transmission is more efficient. Cooperate with helical type blade

design that when cut paper board can save time, power and lifetime longer.


13. SHEET DELIVERY (SD--2).............. 1SET

* Automatic cardboard collecting and stacking.

* Cardboard can be removed by Foot Switch when quantity or height of cardboard meets the required amount.


14. STEAM PIPE (STEAM).............. 1UNIT

* Diameter of main steam: 4" SGP; Main steam delivered directly from boiler room to other machines. (Only equipped form Preheater to Double Facer)

* Diameter of steam recollecter: 3" SGP, for collecting used steam.

(with steam trap.)

* Steam piping of Double Backer devided into 4 sections, the steam pressure of the back two sections is adjustable.

* The seller only offers the steam piping and housing. The welding and assembling engineering are executive processing by the buyer.

(Suggest to hire qualified experts who receive the certification of pressure vessels.)


15. GLUE MAKING EQUIPMENT (GLUE)............... 1UNIT

* Starch boiling tank 400 liters, with mixer and 5HP motor --- 1 set.

* Main starch tank 1500 liters, with mixer and 7-1/2HP motor --- 1 set

* Starch store tank 1000 liters --- 1 pc, 500 liters --- 2 pcs.

* Recollection tank 60 liters --- 3 pcs.

* Starch transmission pump 3HP --- 1 pc.

* Recollection pump 1HP --- 3 pcs.