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Máy in flexo
etail Specification

1). Feeder Unit


No.

Part / System

Specification

Remarks

1

Feeding Type

Original Sun Automation Lead Edge Feeder

Four wheel-shafts

2

Feed Roll

Upper: Rubber coated wheel, Lower: Knerled steel roll

Reduce damage to the flute

Motorized feed roll caliper control

Screen display

Range of caliper : 0 mm ~ 12 mm

 

3

Back Guide

Computerized  and/or motorized forward and backward

Screen display

Manual up/down control

 

Range of location : 400 mm ~ 1200 mm

 

4

Side Guide

Computer setting and/or motorized manual setting

Screen display

Pneumatic powered side jogger on operator side

Improve precision

5

Front Guide

2 pcs of movable front guides

 

Automatic front gate caliper control

Screen display

6

Suction Blower

Heavy duty, low noise, suction Blower

 

Suction control damper according to board size

6 dampers

Silencer installed

 

Variable suction volume to match different board size

Transducer control

7

Sheet Cleaner

Suction blower for sheet cleaning

Transducer control volume

SBrush for sheet cleaning

 

8

Frame Open / Close

Driven by electric motor on feeder unit

 

Rope pulled switch for safety during setting / maintenance inside.

Inside the machine, outside with EM-stop

9

Frame Locking Device

Mechanical locking device by air cylinder control

Automatic locking

10

Skip Feed System

Automatic skip feed system

 

11

Automatic Zero (0)

Automatic zero return by sensor

 

12

Lubrication system

Circular lubrication system by oil pump in every unit

 

13

Oil Level Gauge

One oil level gauge installed in feeder unit

 

14

Indicating Lamp

Machine operation or Frame open/close

Same fashion in every machine unit

Lack of Ink on print unit

Emergency stop or over load trip

15

Touch screen

Machine speed indicating

 

Produced number counting /preset

 

Order setting

 

16

Emergency Stop

Emergency stop switch

 

17

Main Motor

The main motor is protected from activation when units are not fully locked

D.C. Motor with Inverter Control

18

Control System

Computer with PLC

PLC : OMRON Electric

19

Machine Rail

Heavy duty casting iron to avoid vibration and distortion

 

2). Printer Unit (TOP PRINT)

No.

Part / System

Specification

Remarks

1

Print Cylinder

Circumference excluding printing die :  1226mm

 

Thickness of printing die : 4 ~ 7.2 mm

 

Mounting method : KSL fast mounting type.

By ratchet wheel

Automatic lateral adjustment : ±10 mm

Screen display

Print cylinder rotating by foot switch

 

2

Anilox Roll

Ceramic Anilox roll (2,3,4,5)and steel anilox roll (1,6)

 

Mesh (Line per inch) : 450 LPI

2,3,4,5 printing section

Mesh (Line per inch) : 250 LPI

1,6 printing section

Automatic Anilox roll caliper control

Screen display

Automatic up/down of Anilox roll by feed stop/start

By air cylinder

Added function of idling when stop printing to avoid ink drying on the anilox

 

3

Chamber doctor blade

Upper and lower doctor baldes from a chamber around the anilox roll to stabilizes the ink and improve ink metering and printing result

Made in Sweden

2345 printing section

Wide mouth chamber design for improved wetting of the anilox roll

 

Doctor rubber roll

Rubber coated metering roll

16 printing section

Independent drive for Doctor roll driven

Preventing ink dry

Micro adjustment of Doctor roll caliper

Screen display

4

Ink pump

Diaphragm ink pump with filter, ink mixer and low ink detector

 

5

Vacuum System for Board Tranfer

Vacuum with wheel type board transfer system

Damper control system

4 lines of pulling knerled wheels

 

Automatic caliper control

Screen display

6

Feeding ring

Self-lock system, easy to move

 

7

Register System

Printing register is digital controlled by motor and PLC

Through planet-gear

Precise Printing accuracy  +/- 1.0 mm

Range Control

Easy to control by means of reset “0” system

Quick and correct control

8

Ink System

Diaphragm type ink pump

 

Automatic ink washing system with water supply

 

Warning signal for lack of ink by ink sensor

 

9

Indicating Lamp

Machine operation or Frame open/close

Same fashion in every machine unit

Lack of Ink on print unit

Emergency stop or over load trip

10

Automatic Zero (0)

Automatic zero return by sensor

 

11

Automatic restoration

A fixed device for the printing register and brake for the electromagnetic cluth is used when unit open

Keep the register

The printing register is precisely saved in PLC

 

The register restore upon unit closing even the register changed during this period

Range control

12

Frame Open / Close

Driven by electric motor on feeder unit

 

Rope pulled switch for safety during setting / maintenance

 

13

Frame Locking Device

Mechanical locking device by air cylinder control

Automatic locking

14

Lubricating Oil Pump

Gear type oil pump on every machine unit

 

15

Emergency Stop

Emergency stop switch

 

3). Slotting Unit

No.

Part / System

Specification

Remarks

1

Pre-press wheel

Automatic letaral adjustment

Screen display

Automatic roll caliper control

Screen display

2

Slotter

Automatic box height adjustment

Screen display

Automatic letaral adjustment

Screen display

Automatic shaft caliper control

Screen display

Central blade is movable

 

3

Creasing wheel

Automaticletaral adjustment

Screen display

Automatic shaft caliper control

Screen display

4

Feeding ring

Self-lock system, easy to move

 

5

Register System

Slotting register is digital controlled by motor and PLC

Through planet-gear

Easy to control by means of reset “0” system

Quick and correct

6

Automatic Zero (0)

Automatic zero return by sensor

 

7

Frame open/ close

Driven by electric motor on feeder unit

 

Rope pulled switch for safety during setting / maintenance

 

8

Frame Locking Device

Mechanical locking device by air cylinder control

Automatic locking

9

Lubricating Oil Pump

Gear type oil pump on every machine unit

 

10

Emergency Stop

Emergency stop switch

 

11

Dust conveyor

Install under the slotting unit

 

4). Die-Cutting Unit

No.

Part / System

Specification

Remarks

1

Die cut drum

Motorized letaral adjustment within 20 mm

Screen display

2

Anvil drum

Motorized shaft caliper control

Screen display

Regular slow leratal movement while running within 40mm so to make the anvil covers even

 

so to  so to

Prolong life

Durable rubber coated, easy assembly and disassembly

 

3

Feeding ring

Self-lock system, easy to move

 

4

Register System

Die cutting register is digital controlled by motor and PLC

Through planet-gear

Easy to control by means of reset “0” system

Quick and correct

5

Automatic Zero (0)

Automatic zero return by sensor

 

6

Frame Locking Device

This unit is unmovable

 

7

Lubricating Oil Pump

Gear type oil pump on every machine unit

 

8

Emergency Stop

Emergency stop switch

 

9

Dust conveyor

Install under the die cutting unit

 

5). Stacker

No.

Part / System

Specification

Remarks

1

Main Belt Conveyor

Auto. / Manual operation

 

Independent speed control

 

2

Elevator System

Operate with heavy duty brake motor

 

Automatic control by board height sensor

 

Smooth operation with balance weight

 

Safety system for elevator

 

3

Side Guides

Manual position setting

 

4

Back Stop

Manual position setting by handle

 

Back stop with pneumatic operated pile separator system

 

5

Stack height

Maximum stack height : 1600 mm

 

6

Alarm bell

Alarm bell ring when arrive the maximum stack height

 

7

Operation

Seperate control with the former part

 

6). Computer Control System

No.

Part / System

Specification

Remarks

1

Computer / Brand

10 Inch Touch Screen

OMRON

2

Information

Order management by customer

 

3

Order Input

The motorized parts can input on touch screen

 

4

Order management

Past order recall and reset system

 

7). List of origin

No.

Name of Part

Origin

Brand Name

1

AC contactor

Germany

Moller

2

Thermal overload relay

Germany

Moller

3

Button

Germany

Moller

4

Select switch

Germany

Moller

5

PLC

Japan

Omron

6

Touch screen

Japan

Omron

7

DC motor drive

U.K.

Eurotherm

8

Frequency converter

Japan

Omron

9

Encoder

Switzerland

Elco

10

Power supply

Germany

Moller

11

DC motor (main motor)

Shanghai

Nanyang

12

Decelerating gearbox

Italy

Bonfiglioli

13

Main Bearing

Japan

NSK

14

Chamber doctor blade (2,3,4,5 printing section)

Sweden

Axe Boose

15

Diaphragm pump (2,3,4,5 printing section)

U.S.A

Ingersoll Rand